Polymer Deposition from a Quasi-Vapor Phase as a New Route to Access a Wide Temperature Range for Crystallization

Polymer crystallization is strongly governed by kinetics where crystallization temperature (Tc) plays an important role in determining materials properties. Due to the high entropic barrier required for reorganization, the long-chain molecules typically form folded-chain crystals, whose thickness and thermal stability decrease as Tc is lowered. Interesting questions remain regarding crystallization in the deeply supercooled regime. This is partially due to the difficulty in accessing the low Tc range without nucleation. For a strong crystal-former like polyethylene (PE), cooling from a melt or solution always confronts the onset of nucleation at a high Tc followed by rapid crystal growth. Here, we introduce an alternative approach to grow polymer crystals via Matrix Assisted Pulsed Laser Evaporation (MAPLE). This methodology achieves the crystallization of polymers from a quasi-vapor phase at a controlled temperature, allowing for the study of the empirical relationship between Tc and crystal structure over a wide range of Tc. With PE as a model polymer, we investigated the morphological and thermal properties of crystals grown over a wide temperature range down to 120 °C below bulk crystallization point.