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PiCHY: A GPU Parallelized PIC-MCC Simulator for Semiconductor Manufacturing Processes

ORAL · Invited

Abstract

Plasma simulations are widely used for semiconductor manufacturing processes such as atomic layer deposition (ALD) [1], physical vapor deposition (PVD) [2], and others. Among the various methods used for plasma simulation, the particle-in-cell method stands out as a highly accurate approach. However, it is important to acknowledge that this method also presents challenges due to slow computational speed and the incorporation of chemical reactions. Our in-house GPU parallelized Particle-in-Cell Monte Carlo collision (PIC-MCC) program called "PiCHY" [3] was developed in order to simulate a 300 mm reactor with gas mixture for Torr-order pressure. Implemented in cylindrical and Cartesian geometry to simulate various chambers, PiCHY uses DNT+DM [4] to handle a variety of ion collisions, including elastic, inelastic, and charge exchange. Recent updates of PiCHY, such as the code optimization, the effect of ion impact ionization in capacitively coupled plasma [5], and its application to PVD will be demonstrated at the conference. PiCHY proves to be practical and valuable for R&D of plasma equipment.

Publication: [1] K Denpoh, P Moroz, T Kato, and M Matsukuma, Jpn. J. Appl. Phys. 59, SHHB02 (2020).<br>[2] J. T. Gudmundsson, Plasma Sources Sci. Technol. 29, 113001 (2020).<br>[3] J. S. Kim, K. Denpoh, M. Anderson, and M. Matsukuma, 77th Annual Gaseous Electrics Conference, DF.100003 (2024).<br>[4] K. Denpoh, T. Kato, and M. Matsukuma, J. Vac. Sci. Technol. A 42, 053002 (2024).<br>[5] K. Denpoh et al, Jpn. J. Appl. Phys. 64 04SP65 (2025).

Presenters

  • Kim Jinseok

    Tokyo Electron Technology Solutions Limited

Authors

  • Kim Jinseok

    Tokyo Electron Technology Solutions Limited

  • Kazuki Denpoh

    Tokyo Electron Technology Solutions Limited

  • Matthew Anderson

    Tokyo Electron Technology Solutions Limited, Tokyo Electron Technology Solutions Ltd.

  • Xiang MA

    Tokyo Electron Technology Solutions Limited

  • Masaaki Matsukuma

    Tokyo Electron Technology Solutions Limited