Design and fabrication of industrially scalable low-cost liquid impregnated surfaces with extreme hydratephobic properties

The design and fabrication of extremely hydrate phobic liquid impregnated surfaces (LIS) based on industrial material Aluminum Al6061 and industrially scalable low cost method were carried out. A simple hydrochloric acid based etching method and boiling water treatment were used to generate micro and nanoscale nanopetal roughness features respectably. A theoretical analysis was performed to find out the relationship between the interfacial interactions and surface roughness features to predict the stability of lubricant oil of LIS under water and oil environment. LIS with appropriate surface chemistry and textures were fabricated to experimentally validate the theoretical analysis on lubricant stability. Subsequent experimental measurements of hydrate adhesion were performed on LIS with stable lubricant layers, using a custom made experimental setup and cantilever based method. Cyclopentane hydrate which mimics gas hydrate forming mechanism at atmospheric pressure, used for the hydrate adhesion measurements. Extreme reduction of hydrate adhesion with more than four orders of magnitude was observed on LIS compared to control smooth aluminum surfaces.