Wettability control on fluid-fluid displacements in patterned microfluidics

Two-phase flow in porous media is important in many natural and industrial processes. While it is well known the wetting properties of porous media can vary drastically depending on the media and the pore fluids, their effect continues to challenge our microscopic and macroscopic descriptions. We conduct experiments via radial displacement of silicone oil by water in microfluidic devices patterned with vertical posts. These devices allow for flow visualization in a complex but well-defined microstructure. Additionally, the surface energy of the devices can be tuned over a wide range of contact angles. We perform injection experiments with highly unfavorable mobility contrast at rates over four orders of magnitude. We focus on three wetting conditions: drainage $\theta =$120$^{\circ}$, weak imbibition $\theta =$60$^{\circ}$, and strong imbibition $\theta =$7$^{\circ}$. In drainage, we see a transition from viscous fingering at high capillary numbers to a morphology that differs from capillary fingering. In weak imbibition, we observe stabilization of flow due to cooperative invasion at the pore scale. In strong imbibition, we find the flow is heavily influenced by a precursor front that emanates from the main imbibition front. Our work shows the important, yet intricate, impact of wettability on immiscible flow in porous media.